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Global polyester production climbs while cotton declines and viscose holds steady

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Global polyester production climbs while cotton declines and viscose holds steady


Translated by

Nazia BIBI KEENOO

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September 22, 2025

Textile Exchange‘s annual report indicates that global fibre production is expected to remain on an upward trajectory in 2024, with synthetic fibres steadily widening the gap with natural materials, while cellulosic (wood-pulp-based) fibres are expected to hold steady. The share of recycled fibres has not increased either, except in the wool market.

Textile Exchange

In 2024, the volume of fibre produced worldwide rose by 6.5% to 132 million tonnes. Synthetic fibres accounted for 69% of this total, up nine points on the 2020 level, with polyester alone accounting for 59%.

Having already reached a 57% share in 2023, polyester continued to gain ground, reaching a total of 78 million tonnes in 2024. Production of recycled polyester increased from 8.9 to 9.3 million tonnes. Polyamide (nylon), the second most-produced synthetic fibre, accounts for just 5% of global fibre production.

Whereas cotton accounted for 20% of fibre production in 2023, it fell to 19% in 2024, with 24.1 million tonnes of virgin cotton. Textile Exchange notes, however, that 34% of cotton produced is now certified to sustainability standards, compared with 28% the previous year. The share of recycled cotton remains stable at 1%, at 300,000 tonnes.

Textile Exchange

Other plant-based fibres account for 6.9 million tonnes of production. This market is dominated by jute (54%), followed by cotton fibre (26%), flax (5%), and hemp (5%). These two bast fibres, flax and hemp, thus account for 0.3% and 0.2%, respectively, of global fibre production.

Cellulosics, the third major fibre family (obtained through the chemical transformation of plant-based raw materials), maintained their market share, with viscose, acetate, lyocell, modal and cupro accounting for 6% of global fibre production, at 8.4 million tonnes (+6.4%). However, over the past year, the market share of recycled cellulosics has increased, rising from 0.7% to 1.1%, or 90,000 tonnes.

Nearly 70% of this sector’s production is now covered by the FSC (Forest Stewardship Council) and PEFC (Programme for the Endorsement of Forest Certification) forest certification programmes.

Animal fibres still account for only 1% of global fibre production, of which wool captures 0.9%, with 1.98 million tonnes of virgin wool. Within this market, the share of recycled wool has risen from 6% to 7%, with 83,000 tonnes. Cashmere (0.02%), mohair (0.004%) and alpaca (0.005%) have maintained their market shares in global fibre production.

Textile Exchange

Still within animal-derived materials, global down production rose from 626,000 to 659,000 tonnes, with ducks accounting for nearly 90%. The share of recycled down in this market is only 1%.

Although it is not a fibre, Textile Exchange does not overlook leather. Around 13.8 million tonnes were produced last year, from approximately 1.6 million animals. Global production last year comprised 9.4 million tonnes of sheep skins and 2.2 million tonnes of sheepskins. These figures are in addition to 11.5 million tonnes of goat skins and 800,000 tonnes of buffalo skins.

Textile Exchange

Excluding fibres, the report estimates global rubber production at 15 million tonnes in 2024. The share of production carried out under the FSC and PEFC forest certification programmes rose over the year from 2.9% to 3.2%.

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Fashion

South Indian cotton yarn under pressure on weak demand

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South Indian cotton yarn under pressure on weak demand



In the Mumbai market, cotton yarn prices remained unchanged as the loom sector slowed production. Although spinning mills are looking to raise their selling rates, they have not found sufficient demand. A Mumbai-based trader told Fibre*Fashion, “Power and auto looms are facing limited fabric buying from the garment industry. Export prospects are still unclear. Domestic demand is also insufficient to support any price rise. Mills are comfortable with falling cotton prices, while buyers remain silent on yarn purchases.”

In Mumbai, ** carded yarn of warp and weft varieties were traded at ****;*,****,*** (~$**.****.**) and ****;*,****,*** per * kg (~$**.****.**) (excluding GST), respectively. Other prices include ** combed warp at ****;****** (~$*.***.**) per kg, ** carded weft at ****;*,****,*** (~$**.****.** per *.* kg, **/** carded warp at ****;****** (~$*.***.**) per kg, **/** carded warp at ****;****** (~$*.***.**) per kg and **/** combed warp at ****;****** (~$*.***.**) per kg, according to trade sources.



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Bangladesh–US tariff deal may have limited impact on India

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Bangladesh–US tariff deal may have limited impact on India



The proposed Bangladesh–US trade understanding, which could allow near zero-tariff access for Bangladeshi garments to the American market subject to specific riders, has triggered debate within India’s textile and apparel industry. The real gains from zero tariffs may be limited due to high freight costs, longer lead times, and insufficient capacity in Bangladesh’s spinning and weaving/knitting sectors.

Bangladesh is already among the top suppliers of apparel to the US, particularly in basic knit and woven categories such as T-shirts, trousers and sweaters. A tariff advantage, even if modest, could sharpen its price competitiveness in high-volume, price-sensitive segments dominated by mass retailers.

The proposed Bangladesh–US trade understanding offering near zero-tariff access for garments has sparked debate in India’s textile sector.
While Bangladesh may gain a price edge in basic apparel, industry leaders believe the effective advantage could be limited to 2–3 per cent due to raw material dependence, capacity constraints and logistics costs.

However, Indian industry leaders argue that the net gain for Bangladesh may be restricted to around 2–3 per cent in effective competitiveness. They point to structural constraints, including Bangladesh’s heavy reliance on imported raw materials. A significant share of its fabric and yarn requirements is sourced from China and India, limiting flexibility in rules-of-origin compliance if strict value-addition conditions are attached to the deal.

Capacity limitations in spinning, weaving and man-made fibre processing are also seen as bottlenecks. While Bangladesh has built scale in garmenting, its upstream integration remains narrower than India’s diversified fibre-to-fashion base. Indian exporters emphasise that integrated supply chains offer advantages in speed, customisation and smaller batch production.

Logistics and lead times may further temper expectations. Distance from major US ports, coupled with infrastructure pressures and global shipping volatility, could offset part of the tariff benefit. In contrast, Indian suppliers have been investing in port connectivity, digital compliance systems and flexible production models to strengthen reliability.

Industry representatives also highlight that US buyers are increasingly factoring in sustainability, traceability and geopolitical risk. India’s growing adoption of renewable energy in textile clusters, compliance with global standards and broader product depth may help it retain strategic sourcing partnerships.

While some diversion of orders in basic categories cannot be ruled out, exporters believe the overall impact will be incremental rather than disruptive. The consensus view is that tariff preference alone is unlikely to override considerations of scale, compliance, diversification and long-term supply-chain resilience.

Fibre2Fashion News Desk (KUL)



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US lawmakers introduce Last Sale Valuation Act to end customs loophole

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US lawmakers introduce Last Sale Valuation Act to end customs loophole



United States (US) Senator Bill Cassidy, along with Senator Sheldon Whitehouse, have introduced the ‘Last Sale Valuation Act,’ legislation aimed at closing a long-standing customs loophole that allows importers to underpay duties by declaring goods at artificially low values. The act would require tariffs to be assessed on the final sale value of imported goods rather than earlier transactions in complex overseas supply chains.

“This bill protects Louisiana workers and American businesses, ensuring loopholes don’t hold them back,” Dr Cassidy said in a press release.

US Senators Bill Cassidy and Sheldon Whitehouse have introduced the Last Sale Valuation Act to close the ‘first sale’ customs loophole that lets importers underpay duties.
The bipartisan bill would base tariffs on final sale values, strengthen US Customs enforcement and curb duty evasion.
Supporters say it will protect American manufacturers, workers and federal revenue.

If passed, the bipartisan measure would grant clearer enforcement authority to US Customs and Border Protection (CBP), streamline valuation reviews and reduce disputes over documentation, while curbing mis-invoicing and related-party pricing schemes linked to tariff evasion and illicit financial activity.

The legislation has drawn support from the American Compass, the Coalition for a Prosperous America and the Southern Shrimp Alliance.

“Cassidy’s ‘Last Sale Valuation Act’ strengthens customs valuation by assessing duties on the final transaction value of goods entering the US,” said Mark A DiPlacido, senior political economist at the American Compass, adding that closing the judicially created ‘first sale’ loophole would reduce duty evasion, simplify enforcement and increase customs revenue.

Jon Toomey, president of the Coalition for a Prosperous America, said the bill is “an important first step in restoring customs integrity,” ensuring duties are paid on the true commercial value of imported goods and helping level the playing field for American manufacturers and workers.

Fibre2Fashion News Desk (CG)



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