Fashion
VDMA members showcase energy-saving advances in finishing & dyeing
During a recent webinar organised by Germany’s VDMA textile machinery association, specialists from the three companies provided details of the range of new energy-saving options that is now available to mills.
VDMA’s recent webinar highlighted new resource-efficient finishing and dyeing technologies from Monforts, Archroma, and BW Converting.
The Baldwin TexCoat G4 system with Archroma formulations and Monforts MONTEX stenters has achieved major water and energy savings, notably in Pakistan.
The partners now extend innovation to dyeing with the new TexChroma system, debuting at ITMA Asia + CITME 2025.
In particular, BW Converting’s Baldwin TexCoat G4 precision spray technology – in combination with advanced Archroma finishing formulations and Monforts MONTEX stenters and MONFORTEX shrinking ranges and related technologies – is pushing the envelope in new standards for sustainable and long-lasting clean productivity.
Functionality
Michael Schuhmann, Global Marketing Finishing at Archroma Textile Effects, explained that typical key functions provided in textile finishing include sweat and odor control, water repellence and UV resistance. Softeners are primarily applied to make fabrics more comfortable while other finishes provide reduced crease formation for easy-care properties. The traditional padding or exhaust techniques for applying these finishes require huge volumes of water and energy intensive drying.
Spray application, by contrast, requires much less water due to drastically reduced ‘pick up’ – the amount of liquid that a fabric absorbs and retains, determining how much finishing agent remains in the fabric. This also enables significantly faster drying, making process speeds of up to 100 metres per minute possible, depending on the fabric.
“As the global fashion brands commit to reducing their emissions, the textile processing industry must respond by adopting safer chemistries with resource-saving processes such as spray application,” Schuhmann said.
Precision
Rick Stanford, Vice President Global Business Development for Textiles at BW Converting, explained that at the core of the Baldwin TexCoat G4 technology are precision valves that were originally developed for the offset printing industry and have been refined over the past 40 years through more than 40,000 installations globally.
“These enable extremely precise spray flows which are controlled by proprietary software algorithms,” he said.
Over 100 TexCoat G4 units have been installed worldwide and all three companies are enjoying notable success with bed sheeting manufacturers in Pakistan.
“Our first TexCoat G4 in Pakistan was installed in Spring of 2024 for a manufacturer using Archroma chemistry and a ten-chamber Monforts MONTEX stenter,” Stanford explained. “When using the padder at this mill, the pickup rate was 65% and with TexCoat G4 we were able to reduce that to 27%. As a result, the customer was able to increase the MONTEX speed from 60 metres a minute to 100 metres a minute, while also reducing the operating temperature in the stenter. We have subsequently sold 30 TexCoat G4 units in Pakistan, driven primarily by the system’s proven productivity and efficiency gains.”
Energy savings
“A BW Converting Baldwin TexCoat G4 unit is now installed at the Monforts Advanced Technology Center (ATC) for trials and fully complementing spray finishing operations are our multiple energy saving innovations,” added Saskia Kuhlen, Monforts Engineer for Textile Technologies. “MONTEX stenters are equipped with the TwinAir air volume regulation system as well as the TwinTherm system for temperature control and feature CADstreamE variable nozzles. These features enable full adjustment to a specific fabric width for either higher operational speeds or lower electrical energy. A further benefit is the150-mm wide advanced insulation system inside the stenter frame”.
Further Monforts modules for optimizing processes include the coaTTex unit for the knife coating of paste and foam application and the EcoApplicator, a kiss-coating technology for the indirect application of finishes on one or both sides of a fabric, with a stenter production speed up to 100m/min. Both can be integrated into existing lines.
The Monforts Energy Tower and EcoBooster are meanwhile modules for air/air heat exchanging, for heat recovery from the exhaust flow of thermal systems. They can also be retrofitted to existing stenter frames, relaxation dryers, infrared pre-dryers and hotflues.
“We continue to explore the best heating options for every customer, with optimised combinations in order to make our lines as energy efficient as possible,” Kuhlen said. “We have also been deeply investigating the potential of green hydrogen as a further option for the future.”
BW Converting’s Baldwin TexChroma
In response to a big market demand, the three technology partners are now turning their attention to the dyeing process.
At ITMA Asia + CITME in Singapore, from October 28-31, they will introduce the resource-saving combination of THERMEX continuous dyeing ranges with the new BW Converting Baldwin TexChroma spray dyeing system.
“We are excited to introduce the Baldwin TexChroma because spray dyeing is the future,” said Stanford. “We’ve been cautious about providing details on TexChroma too early, but now we’re ready and look forward to outlining its benefits in Singapore with interested customers. We will also be installing a TexChroma unit on a THERMEX line at the Monforts ATC in 2026.”
Monforts is at stand A301 in Hall 3 at ITMA Asia + CITME and BW Converting at stand B201 in Hall 8.
Note: The headline, insights, and image of this press release may have been refined by the Fibre2Fashion staff; the rest of the content remains unchanged.
Fibre2Fashion News Desk (KD)
Fashion
Extreme heat threatens health, jobs in Indian textile sector: Report
The report, ‘Breaking Point: Heat and the Garment Floor’, by Tata Institute of Social Sciences and HeatWatch, documents widespread heat stress and major gaps in workplace protections across factories in Tamil Nadu, Delhi-NCR and Gujarat. Based on surveys of 115 workers and 47 in-depth interviews, along with factory case studies, the study highlights how extreme heat combines with production pressure and gendered workplace dynamics to intensify risks.
Severe heat stress and weak protections plagued India’s garment factories, employing 45 million people, mostly women, a new report found.
It urged legal recognition of heat stress as an occupational risk, stronger labour rights, enforceable safety standards and infrastructure upgrades such as ventilation, cooling and medical access to protect workers’ health, productivity and incomes.
Survey findings reveal limited access to basic protections. Over 36 per cent of workers reported irregular or unclean drinking water, 78 per cent struggled to access toilets, and 80 per cent said their workstations lacked air movement. Nearly 88 per cent felt completely drained during peak summer months, while 87 per cent reported heat-related ailments such as headaches, dizziness and muscle cramps in the past year.
Women workers reported acute impacts, with 96.8 per cent experiencing burning sensations during urination and 92.6 per cent reporting menstrual disruptions linked to heat and production pressure.
Factory assessments across 15 surveyed units across different states showed 60 per cent lacked on-site medical facilities, 73.3 per cent had metal or asbestos roofs, and nearly half did not monitor temperature or humidity. In some cases, monitoring devices were installed only during buyer inspections.
The report warns that extreme heat is not merely seasonal discomfort but a structural labour and public health issue. It calls for legal recognition of heat stress as an occupational disease, expanded social protection, mandatory work-rest cycles, infrastructure upgrades and stronger worker participation in safety decisions.
With India projected to lose 35 million jobs and 4.5 per cent of GDP by 2030 due to heat stress, the study urges urgent structural reforms to protect one of the country’s largest employment sectors.
Fibre2Fashion News Desk (CG)
Fashion
Employment in Germany continues to drop in Jan 2026
Without seasonal adjustment, this number dropped by 369,000, or 0.8 per cent MoM, with the decrease being a usual seasonal phenomenon.
The seasonally-adjusted number of employed in Germany fell by 14,000 month on month (MoM) in January to 45.5 million, provisional data show.
This number was down by 0.2 per cent YoY in the month.
Around 1.86 million were unemployed in January—a rise of 11.7 per cent YoY.
The unemployment rate rose to 4.2 per cent—a rise of 0.5 pp YoY.
The number of unemployed, at 1.75 million, rose by 0.4 per cent MoM.
In the period from May to December 2025, the number was down by an average of 12,000 MoM.
The number of employed in January 2026 was down by 88,000, or 0.2 per cent, year on year (YoY).
The downward trend in the YoY labour market figures, observed since August 2025, continued, a Destatis release said.
According to the Destatis Labour Force Survey, 1.86 million were unemployed in January 2026—an increase of 195,000, or 11.7 per cent, YoY. The unemployment rate rose to 4.2 per cent—an increase of 0.5 percentage point (pp) YoY.
Adjusted for seasonal and irregular effects, the number of unemployed in January stood at 1.75 million—a MoM increase of 6,000, or 0.4 per cent. The adjusted unemployment rate remained unchanged at 4 per cent.
Fibre2Fashion News Desk (DS)
Fashion
Canada’s Gildan posts $3.6 bn 2025 sales, growth supported by Hanes
Activewear sales rose 9 per cent to $3,088 million, while Innerwear sales increased 21 per cent largely due to the acquisition. International sales declined 5 per cent to $240 million.
Gildan Activewear has reported full-year 2025 net sales of $3,619 million, up 11 per cent, supported by HanesBrands integration and growth in Activewear and Innerwear.
Adjusted EPS rose 17 per cent to $3.51, while free cash flow reached $493 million.
The company targets $250 million synergies by 2028, plans Bangladesh Phase 2 expansion, and forecasts 2026 revenue of $6-6.2 billion.
The gross profit increased to $1,130 million and gross margin improved 50 basis points to 31.2 per cent, supported by lower manufacturing and raw material costs alongside favourable pricing, partly offset by tariff pass-through. Adjusted for a $35.4 million inventory fair value step-up related to the transaction, adjusted gross profit reached $1,165 million with adjusted gross margin of 32.2 per cent; the remaining $237 million step-up is expected to flow through cost of sales in 2026, Gildan said in a press release.
Selling, general and administrative (SG&A) expenses were $389 million, while adjusted SG&A rose to $387 million (10.7 per cent of sales) from $308 million (9.4 per cent), reflecting consolidation effects and higher variable compensation. Operating income stood at $620 million (17.1 per cent margin) versus $618 million (18.9 per cent) in 2024, while adjusted operating income increased to $779 million, lifting adjusted operating margin to 21.5 per cent.
Net financial expenses climbed $45 million to $149 million due to acquisition-related borrowing. GAAP diluted EPS from continuing operations was $2.57 compared with $2.46, while adjusted diluted EPS rose 17 per cent to $3.51, benefiting from a lower diluted share base.
Operating cash flow increased to $606 million from $501 million, and free cash flow reached $493 million after capex of $114 million. Year-end net debt was $4,417 million, with leverage at 3.0x net debt to trailing 12-month proforma adjusted EBITDA.
In the fourth quarter (Q4), net sales from continuing operations rose 31.3 per cent to $1,078 million, with operating margin at 9.2 per cent and adjusted operating margin at 20.7 per cent. GAAP diluted EPS declined to $0.32, while adjusted diluted EPS increased to $0.96. Quarterly operating cash flow rose to $336 million and free cash flow to $304 million.
Integration progress is ahead of plan, with expected annual run-rate cost synergies of about $250 million by end-2028, up from the earlier $200 million target. The company plans to close two HanesBrands textile facilities in early 2026 as part of footprint optimisation.
Gildan has initiated a formal sale process for the HanesBrands Australian business, expected to generate approximately $675 million in net sales and $0.21 in diluted EPS in 2026, with proceeds earmarked for debt reduction.
For 2026, excluding HanesBrands Australia, Gildan forecasts revenue of $6-6.2 billion and adjusted diluted EPS of $4.2-4.4, alongside adjusted operating margin of about 20 per cent and free cash flow above $850 million. The company also approved a 10 per cent dividend increase, declaring a quarterly dividend of $0.249 per share.
Looking ahead, Gildan plans to develop a second textile facility within its Bangladesh complex, with initial production targeted for late 2027. From Q1 2026, segment reporting will shift from product categories to Retail and Wholesale to align with its go-to-market structure.
“Our results underscore the impressive execution by our global team whose focus is now on fully capturing the value of our expanded platform. As we look ahead to 2026, we are very excited about the HanesBrands acquisition which doubles our scale, combines iconic brands with our world-class, low-cost, vertically integrated platform, and unlocks a powerful engine for innovation and growth. The integration is well underway, and we now expect to deliver higher than initially targeted run-rate cost synergies reaching approximately $250 million by the end of 2028 with approximately $100 million in 2026,” said Glenn J Chamandy, president and CEO at Gildan Activewear.
Fibre2Fashion News Desk (SG)
-
Business6 days agoIndia Us Trade Deal: Fresh look at India-US trade deal? May be ‘rebalanced’ if circumstances change, says Piyush Goyal – The Times of India
-
Politics7 days agoWhat are Iran’s ballistic missile capabilities?
-
Business7 days agoAttock Cement’s acquisition approved | The Express Tribune
-
Business1 week agoHouseholds set for lower energy bills amid price cap shake-up
-
Politics1 week agoUS arrests ex-Air Force pilot for ‘training’ Chinese military
-
Fashion1 week agoOECD GDP growth slows to 0.3% in Q4 amid mixed trends
-
Fashion7 days agoPolicy easing drives Argentina’s garment import surge in 2025
-
Sports6 days agoLPGA legend shares her feelings about US women’s Olympic wins: ‘Gets me really emotional’
