Tech
From waste to asset: Turning ethanol production CO₂ into jet fuel
Manufacturing sustainable aviation fuel with CO₂ byproducts of ethanol production could reduce carbon intensity by more than 80% compared to fossil fuels.
The CO2 released from corn during ethanol production could actually be a valuable, underutilized resource for producing aviation fuel rather than a waste byproduct, according to a study published in the SAE International Journal of Sustainable Transportation, Energy, Environment, & Policy.
Unlike the CO₂ from coal plants or cement kilns, which requires a lot of energy to capture, fermentation to produce ethanol releases very pure streams containing 85% CO₂ by volume or higher. As the corn plants sequestered CO₂ from the air, capturing the CO₂ released from fermentation and using it as fuel would reuse CO₂ without adding more to the atmosphere.
“It is exciting to explore whether this ‘waste’ stream can actually become a significant asset, turning inefficiency into advantage and accelerating the real-world application of emerging technologies,” said Stephen McCord, a research scientist in mechanical engineering at U-M and lead author of the study.
With aviation producing over a gigaton of fossil CO2 emissions annually, sustainable aviation fuel produced from non-fossil carbon stocks can help reduce these emissions. Often made from biomass waste or cooking oils, small percentages of sustainable aviation fuels are already blended with conventional kerosene fuels, with the aviation industry and travelers pushing towards larger integration.
The United States produced 15.6 billion gallons of ethanol in 2023, releasing 48 megatons of CO₂, offering a route to produce sustainable aviation fuel at scale. With several different ways to make sustainable aviation fuel from bioethanol, the research team compared pathways to determine the ones with the lowest environmental impact.
“We hope to inform future development and policy by highlighting which routes are most promising for reducing aviation’s carbon footprint using existing waste resources,” said Volker Sick, former Director of the Global CO₂ Initiative and the DTE Energy Professor of Advanced Energy Research at U-M and senior author of the study.
The current corn-based sustainable aviation fuel production method chemically modifies ethanol to make aviation fuel through a process called Alcohol-to-Jet. Although it has a high fuel yield of 90%, this route only reduces carbon intensity by about 4.5% to 20% compared to kerosene jet fuel.
The research team compared this method to two CO₂-based routes. Both methods begin by converting captured CO₂ into syngas, a mixture of carbon monoxide (CO) and hydrogen gas (H₂). The gas fermentation route uses syngas to create ethanol as an intermediate step, then uses Alcohol-to-Jet to produce fuel. The Fischer-Tropsch Synthesis route instead feeds syngas into a reactor, synthesizing the long-chain liquid hydrocarbons that make up jet fuel.
A life cycle assessment found both approaches outperformed conventional methods, with Fischer-Tropsch Synthesis projected to reduce carbon intensity by up to 90% while gas fermentation was projected to reduce it by 84%.
When considering existing bioethanol facilities and workforce skills, gas fermentation followed by Alcohol-to-Jet came out on top as the path with the smoothest transition despite a slightly lower carbon intensity reduction.
“A variety of factors need to be considered when planning how to produce large quantities of sustainable aviation fuels from CO₂. Starting with CO₂ from corn ethanol fermentation promises the fastest path to scaling up this new industry,” said Sick.
As a follow-up, the research team assessed the economic competitiveness of these two pathways to understand which would operate best in real-world conditions and which could be deployed quickest in the US.
With electrification and hydrogen both facing significant technical and practical obstacles for long-distance air travel, hydrocarbon fuels will likely remain essential for aviation in the foreseeable future.
“These conversion routes provide a viable way to ‘defossilize’ aviation fuel and make meaningful progress towards reducing aviation’s carbon footprint—offering a realistic, near-term solution where alternatives are limited,” said McCord.
More information:
Stephen McCord et al, A Life Cycle Assessment of Potential Pathways to Increase SustainableAviation Fuel Yields through CO2 Upgrading Co-located with CornEthanol Production, SAE International Journal of Sustainable Transportation, Energy, Environment, & Policy (2025). DOI: 10.4271/13-06-03-0023
Citation:
From waste to asset: Turning ethanol production CO₂ into jet fuel (2025, November 10)
retrieved 10 November 2025
from https://techxplore.com/news/2025-11-asset-ethanol-production-jet-fuel.html
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Tech
Sweat-powered sticker turns your drinking cup into a health sensor
A team of engineers at the University of California San Diego has developed an electronic sticker that can monitor a person’s vitamin C levels using the sweat from their fingertips—no blood draws, lab visits or batteries required. The flexible sticker, which attaches to the outside of a drinking cup, collects trace amounts of sweat as a person grips the cup. Within minutes, the system harvests enough power from the sweat to analyze it for vitamin C and wirelessly sends the results to a nearby laptop.
Details about the device are published in Biosensors and Bioelectronics.
“By turning everyday objects like cups or bottles into smart sensors, people can gain real-time insights into their health and wellness without changing a thing about their daily routine,” said study co-senior author Patrick Mercier, a professor in the Department of Electrical and Computer Engineering at the UC San Diego Jacobs School of Engineering.
“We’re moving toward a future of ‘unawareables’—devices that are unobtrusive and essentially invisible so that you are unaware that you’re even using them. You just go about your day and your drinking cup can give you access to all this rich information.”
Malnutrition and micronutrient deficiencies continue to affect millions of people worldwide. While vitamin C plays a key role in immune function, tissue repair and iron absorption, testing for it currently requires blood draws, specialized laboratory equipment and costs around $50 per test in the U.S. These barriers make frequent monitoring impractical for many people.

The new sticker offers a simple, convenient and low-cost alternative. Built on a flexible, adhesive polymer sheet, the system integrates screen-printed electronic components. A porous hydrogel pad mounted on the sticker collects sweat from the fingertips. A built-in biofuel cell converts chemicals in the sweat into electricity, which powers a custom printed circuit board and the vitamin C sensor. The circuit board reads signals from the vitamin C sensor and wirelessly transmits the data via Bluetooth low energy.
“Most people only get a snapshot of their health once a year at the doctor. But our bodies change much more frequently than that,” Mercier said. “We want to make access to health data as frequent and effortless as holding your morning coffee cup or orange juice bottle.”
Another special feature of the sticker is that it generates power without requiring physical exertion from the user. Fingertips, despite their small size, are among the body’s most prolific sweat producers—each is packed with over a thousand sweat glands and can produce between 100 and 1,000 times more sweat than most other areas on the body. This steady trickle of natural perspiration provides a continuous energy source that allows the sticker to operate even when the user is at rest.
Because the system is battery-free, it can be manufactured at low cost—potentially for just a few cents per unit. Its affordability could also make future versions of the system disposable and widely accessible, particularly in low-resource areas.
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Study co-first author Muhammad Inam Khan, a nano engineering Ph.D. student at the UC San Diego Jacobs School of Engineering, demonstrates fingertip placement on the sticker while gripping a boba drink. Three fingertips rest on the arched biofuel cell (left) while the tip of the middle finger rests on the vitamin C sensor (right). Credit: David Baillot/UC San Diego Jacobs School of Engineering
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Study co-first author Ryan Burns, an electrical and computer engineering Ph.D. student at the UC San Diego Jacobs School of Engineering, uses the sticker on a cup filled with orange juice. Credit: David Baillot/UC San Diego Jacobs School of Engineering
The work is a collaboration between the labs of Mercier and Joseph Wang, a professor in the Aiiso Yufeng Li Family Department of Chemical and Nano Engineering at the UC San Diego Jacobs School of Engineering. It builds on wearable technologies that Wang’s lab has pioneered—including tattoo-like biochemical sensors and fingertip-power wearables—along with ultra-low power, battery-free wireless systems developed in Mercier’s lab.
In tests, the device was stuck onto a disposable drinking cup and accurately tracked changes in vitamin C levels after participants took a supplement or drank orange juice. The device powered itself for more than two hours using only sweat-derived energy.
“This is an elegant extension of our early fingertip sweat-based technology toward effortless, continuous monitoring of personal nutrition and health,” said Wang, one of the study’s co-senior authors. “By moving sensors from the skin to the surface of everyday objects like cups or bottles, we are expanding what wearable technology can be.”
The team plans to expand the technology to measure additional nutrients and biochemicals. Future versions could send readings directly to smartphones or smartwatches to provide more seamless, real-time tracking of personal health data throughout the day.
Co-authors of the study include Muhammad Inam Khan, Ryan Burns, Akshit Agarwal, Lu Yin, Jongmin Moon, Bumsik Choi, Shichao Ding and Tamoghna Saha, all at UC San Diego.
More information:
Muhammad Inam Khan et al, A smart cup for wireless, biofuel-powered, sweat-based vitamin C sensing, Biosensors and Bioelectronics (2026). DOI: 10.1016/j.bios.2025.118100
Citation:
Sweat-powered sticker turns your drinking cup into a health sensor (2025, November 10)
retrieved 10 November 2025
from https://techxplore.com/news/2025-11-powered-sticker-cup-health-sensor.html
This document is subject to copyright. Apart from any fair dealing for the purpose of private study or research, no
part may be reproduced without the written permission. The content is provided for information purposes only.
Tech
The EPA Is in Chaos
WITH THE END of the US government shutdown in sight, disorganization still reigns at federal agencies. Workers at the Environmental Protection Agency tell WIRED that they have faced increasing chaos over the past five weeks.
In recent weeks, varied phases of furloughs have forced staff to go home in seemingly random waves. Some employees remaining at the agency are working on policies friendly to fossil fuel and industrial interests that are a priority of the administration, even as the rest of the government shuts down.
Others have had to sit on their hands, as the shutdown takes out colleagues with no notice—and remaining employees have little to no information as to what is coming next.
“We learn who is furloughed when we send an email to someone and get the out-of-office message, or we hover over names in Teams for people who are showing out of office,” one EPA worker tells WIRED. (This worker, and others in this story, were granted anonymity because they aren’t permitted to speak to the press.)
Some employees who are being kept are at work revising pollution rules, a core deregulatory goal of the administration. An employee at the Office of Air and Radiation confirmed to WIRED that their team, which is working on rule revisions in that office, is still being called in to work, while others in the office—including support staff like administrative assistants and operations workers—were sent home the week of October 20.
“Staff working in the regulatory part of the air office are still working,” the employee tells WIRED. “Lots of furloughs elsewhere. But we’re still working on deregulatory actions.” The New York Times reported in mid-October that other staffers working to repeal rules friendly to oil, gas, and coal interests were also being told to “press on.”
Around 4,400 employees, WIRED has learned, had been furloughed at the agency as of late October. According to the EPA’s shutdown plan, which was last updated in September, the agency employed more than 15,000 people as of October 1. In the plan, the agency lists just 1,734 employees expected to be retained in the event of a full shutdown. These employees would work on “significant agency activities” deemed crucial enough to be continued in a lapse, including Superfund activities, disaster assistance, criminal investigations, and the preservation of research.
Following a Sunday vote in the Senate, the government shutdown could end as early as this week.
OMB director Russell Vought, the public face of the government shutdown, has tried to use it as a way to further cut back the size of the federal workforce. But more than a month into the shutdown, workers at the EPA have mostly escaped the high-profile reductions in force and mass furloughs that have hit other agencies. Many workers are still coming in to do their jobs as the agency tries to continue business as usual. EPA administrator Lee Zeldin, meanwhile, has squarely blamed Democrats.
Tech
What does OpenAI’s restructuring mean for the future of the AI industry?
OpenAI’s recent restructuring of its for-profit arm to a public benefit corporation is a smart move that will allow the organization to increase its investment opportunities and maintain its nonprofit roots, according to a Northeastern University nonprofit management expert.
“They are still keeping their nonprofit legacy intact in many ways,” says Cortney Nicolato, a Northeastern lecturer and president and chief executive of the United Way of Rhode Island, a branch of a global nonprofit that provides and funds social service programs to people in need.
OpenAI recently announced after months of negotiations between attorneys general in Delaware, where it was incorporated, and California, where it is currently based, that it had changed the organization’s structure.
As part of the reorganization, OpenAI, the well-known AI technology company, changed its for-profit business into a public benefit corporation. A public benefit corporation is a type of for-profit business that, in addition to having shareholders, has committed to pursuing societal causes.
OpenAI’s recently renamed nonprofit arm, the OpenAI Foundation, has a 26% equity stake in the company. Microsoft, which has long been one of the company’s biggest supporters, has a 27% equity stake in the company. The other 47% equity stake is owned by employees, previous employees, and current and new investors, according to an OpenAI blog post.
Nicolato says OpenAI’s pivot to a public benefit corporation makes sense as it is increasingly becoming one of the more popular business models for companies looking to make societal changes.
Similarly, Anthropic, another AI company, is a public benefit corporation.
Other companies that follow a similar structure are Bombas, which in addition to selling socks, also gives them away; Toms Shoes, which gives away a free pair of shoes for every pair sold. They are what are known as B Corporations, which, similar to public benefit corporations, have a social component to their for-profit businesses.
“There are a lot more B Corps now than there were before,” says Nicolato. “So I’m not surprised that they went this route because it offers more opportunity to license out products.”
At the same time, however, given that the nonprofit’s arm retains a large stake in the private arm, it means it is still acting as a check on the organization as a whole, she says.
In addition to the restructuring, OpenAI announced that it is investing $25 billion for the nonprofit arm to focus on two specific areas—health care and AI resilience.
“I think what they’ve done with their nonprofit arm is really hone exactly what that nonprofit will be focused on,” she says.
But why did OpenAI do this restructuring in the first place? What are the economic benefits?
Gastón de los Reyes, an international business and strategy professor at Northeastern University, says this new restructuring significantly increases OpenAI’s capital investment opportunities as it continues to spend billions on the development of its AI technologies.
“What this change allows is for a lot more investors to be able to make huge amounts of money by owning a share of OpenAI,” he says.
Specifically, this new structure positions OpenAI for a potential initial public offering and removes a previous profit cap for investors, he explains.
“The floodgates of the capital have been opened to keep this arms race going between OpenAI, Google and Anthropic,” he says, highlighting the companies’ pursuit of artificial general intelligence, a form of AI that is cognitively as capable or more capable than humans.
Notably, OpenAI was incentivized to create the new corporate structure to take full advantage of an investment from the Japanese conglomerate Softbank, de los Reyes says.
Speaking to the nonprofit’s now massive $130 billion stake in the for-profit arm, Craig Welton, also a Northeastern lecturer and the chief development officer of the Boys and Girls Clubs of Dorchester, a local branch of the national after-school organization, says the potential societal benefits are massive.
“It will probably be the most well-funded foundation in the country when it’s all said and done,” he says.
Whether the organization actually lives up to its goals will certainly depend on its nonprofit and for-profit boards in maintaining OpenAI’s stated missions and goals, he says.
This story is republished courtesy of Northeastern Global News news.northeastern.edu.
Citation:
What does OpenAI’s restructuring mean for the future of the AI industry? (2025, November 10)
retrieved 10 November 2025
from https://techxplore.com/news/2025-11-openai-future-ai-industry.html
This document is subject to copyright. Apart from any fair dealing for the purpose of private study or research, no
part may be reproduced without the written permission. The content is provided for information purposes only.
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