Tech
Simulation tool improves accuracy and speed of electric grid modeling
Covering half of North America, the U.S. electric grid functions somewhat like a vast, complex organism. Researchers at the Department of Energy’s Oak Ridge National Laboratory have developed a new simulation platform for understanding and predicting the behavior of this modern grid. Using a combination of mathematical tools, automation and analysis, the approach provides highly accurate results with less computing time at a lower cost, increasing the reliability of electricity.
Simulation uses mathematical approaches to reproduce the dynamics of a real-world system. This allows utilities and planners to analyze grid management methods without any risk to safety, equipment or electrical service. ORNL researchers refined a cutting-edge grid modeling approach called Electromagnetic Transient simulation (EMT), which is especially effective for analyzing the split-second reactions of modern power electronics. This capability helps operators prevent cascading blackouts and unsafe operating conditions in modern electric grids brimming with power electronics.
“We are trying to understand electronics and systems in a way that mimics their real behavior with higher fidelity,” said ORNL researcher Phani Marthi. “The challenge today is that high-fidelity EMT simulation is extremely time-consuming to simulate large-scale modern power grid systems.”
The ORNL simulation approach is tackling those challenges, as Marthi and his co-authors explained in a paper that was presented in the best paper session at the July general meeting of the IEEE Power and Energy Society.
Representing the next phase of ORNL’s national leadership in EMT simulation, the ORNL tool is called RE-INTEGRATE for its enhanced speed and accuracy at simulating large-scale power systems that integrate many power electronics.
In the past, the grid relied on the natural momentum of huge rotating mechanical machines and power flowing in a single direction along established paths, like a locomotive on a track. But today, power electronics make the grid respond more like a sports car, with rapid electronic adjustments instead of built-in momentum. Unfortunately, today’s grid is not fully ready for that speed. RE-INTEGRATE helps utilities map the best route for the grid of the future.
Power electronics accommodate generating and moving electricity in different ways. They can also enable both alternating and direct current in long-distance power transmission. This could expand the capacity of the U.S. grid to support a growing population and economy, including new industries such as data centers for AI and cryptocurrency.
Unlike existing EMT models, RE-INTEGRATE is intended as an open-source platform that incorporates features such as numerical simulation techniques, automation and intelligence based on neural networks that function more like the brain for faster computation. These features offer unique advantages over existing tools in analyzing modern grids.
Eventually, the tool will be able to replicate faults—disruptions in the power grid caused by equipment failure, short circuits, or other technical issues—like the one that wiped out power to much of Spain and Portugal in April. “Analysis with the RE-INTEGRATE tool can give us new insights into how to consistently prevent or stop cascading blackouts and brownouts,” Marthi said.
One of the fundamental building blocks of RE-INTEGRATE is differential algebraic equation solvers. These algorithms reduce the degree of manual processing required for an immense volume of data. As a proof of concept, ORNL researchers validated the effectiveness of these solvers on simple power electronics circuits.
The long-term goal is honing the software to simulate all possible circumstances that could arise from fast-acting power electronics systems interacting with grid components in a large-scale power grid, equivalent to the grid of the eastern United States.
This will broaden the accuracy benefits of EMT while enabling greater understanding of how the parts of the broader grid affect each other across service areas and regions.
“Beyond accelerating the EMT simulation, the next major challenge lies in managing and sifting through the huge volumes of data generated by EMT simulations,” Marthi said. ORNL researchers are already developing advanced analysis techniques, including the use of specialized neural networks, so that the RE-INTEGRATE tool can enhance power system operations and support informed decision-making. “We want to create an entire EMT ecosystem with RE-INTEGRATE as the backbone, including all these capabilities so utilities use it more often and with more confidence.”
Researchers who contributed to the development of automation and solvers for RE-INTEGRATE include ORNL researchers Jongchan Choi and Suman Debnath with support from student Soumyajit Gangopadhyay and intern Kuan-Chieh Hsu.
RE-INTEGRATE advances will be presented during an EMT simulation workshop at ORNL, co-hosted by the North American Electric Reliability Corporation Oct. 7-9 in Knoxville, Tennessee.
More information:
Paper: RE-INTEGRATE EMT Simulation Software: DAE Solvers and Automation
Citation:
Simulation tool improves accuracy and speed of electric grid modeling (2025, September 30)
retrieved 30 September 2025
from https://techxplore.com/news/2025-09-simulation-tool-accuracy-electric-grid.html
This document is subject to copyright. Apart from any fair dealing for the purpose of private study or research, no
part may be reproduced without the written permission. The content is provided for information purposes only.
Tech
WIRED Roundup: Fandom in Politics, Zuckerberg’s Illegal School, and Nepal’s Discord Revolution
Leah Feiger: Zoë, I am obsessed with this story. Before you continue, I think that it’s really important to say that Caroline, the lovely reporter of this story on your business desk, obtained 1,665 pages of documents about the dispute about Zuckerberg’s house. This story is canon now.
Zoë Schiffer: Caroline Haskins is a complete star. Our fact-checking team literally cried when I asked them. They were like, “Wait, sorry, how many documents are we looking through?” I was like, “Yes.”
Leah Feiger: Shout out to the WIRED research team.
Zoë Schiffer: Absolutely. The school, I think we just have to say, is named after one of the Zuckerberg family chickens. It’s called the Bicken Ben School.
Leah Feiger: I mean, hearing you say this, it’s, I know you’re being serious, but again.
Zoë Schiffer: So, the Crescent City neighborhood in Palo Alto, where the Zuckerbergs live, as you can imagine, is some of the best real estate in the entire country. It’s filled with these gorgeous homes, a ton of greenery. Mark Zuckerberg has been expanding his presence throughout the years in this ultra fancy neighborhood. The plot of land that the Zuckerbergs live on has expanded to include 11 previously separate properties. This is so funny and just such a nightmare. If you’re living on the street, you paid whatever, $5 million for your house, and suddenly all of your neighbors are Mark Zuckerberg.
Leah Feiger: Important to note that not all of them are connecting either. I don’t totally understand what that means. Do they walk through a neighbor’s porch to get to their horse’s pool? What does this entail?
Zoë Schiffer: We have more questions. We have to Google Earth this. I think there’s some holes in this story that we need to fill in. The expansion first became a concern for Mark Zuckerberg’s neighbors, back in 2016, due to fears that his purchases were driving up the market pretty dramatically. But then, about five years later, neighbors started noticing that a school appeared to be operating out of the Zuckerberg compound. So, this is illegal to do without a permit, at least under the area’s residential zoning code. And so, naturally, the neighbors started to alert the city. Caroline Haskins, the reporter on the story, obtained over a thousand documents, like you said, outlining the resulting fight between the neighbors and the city authorities, basically arguing that, it felt to them like the Zuckerbergs were getting special treatment.
Tech
Urban infrastructure renewal: Engineers develop sustainable technique for even backfill distribution in aging city sites
Many developed nations are facing the simultaneous aging of infrastructure built during periods of rapid economic growth. Japan has reached a critical turning point where numerous buildings and structures constructed in the post-war boom era now require demolition and renewal. The catalyst intensified dramatically after the 2011 Great East Japan Earthquake, which exposed vulnerabilities in structures failing to meet modern disaster prevention standards, leading to sharply increased demolition activity in urban areas.
When structures are demolished, the foundation piles must be removed and classified as industrial waste, yet conventional backfilling methods consistently produce an uneven distribution of material throughout the borehole depth. This technical limitation creates serious risks, including ground settlement, structural tilting of adjacent buildings, and misalignment of newly installed foundations. As a result, the critical backfilling process lacks scientific rigor and quality control mechanisms.
In a recent breakthrough, a team of researchers led by Professor Shinya Inazumi from Shibaura Institute of Technology, Japan, has developed a novel method that can ensure uniform backfilling throughout the entire borehole depth, addressing both immediate safety concerns and long-term infrastructure sustainability. Their innovative findings were published in the journal Cleaner Engineering and Technology.
The proposed circulating mixing method was validated through model tests, field experiments, and advanced numerical simulations using the moving particle semi-implicit (MPS) method within a computer-aided engineering (CAE) framework. These tests demonstrated exceptional uniformity with a coefficient of variation of only 0.036, approximately ten times better than conventional soil improvement methods that typically range from 0.3 to 0.5. In addition, the field tests on 15-meter-deep boreholes confirmed that all samples exceeded the target strength of 1,500 kN/m² with no detection of structurally inadequate weak zones.
“Most significantly, our approach allows engineers to optimize process parameters and improve quality control by employing advanced MPS-CAE computer simulations to predict mixing behavior before construction. Moreover, it addresses Japan’s urgent infrastructure renewal needs while promoting sustainability by preventing soil degradation, reducing construction waste, and minimizing the carbon footprint of urban projects,” says Prof. Inazumi.
The findings reveal that this method is especially valuable when constructing high-rise buildings on sites with existing pile foundations, where improperly backfilled boreholes could compromise the stability of new structures worth millions of dollars. Notably, the proposed method prevents ground settlement and structural tilting that could lead to catastrophic failures during seismic events, addressing critical safety concerns in earthquake-prone regions.
“Our study establishes a new standard for geotechnical engineering in urban redevelopment with potential worldwide applications, particularly in cities facing aging infrastructure challenges. In densely populated metropolitan areas like Tokyo, New York, or London, where numerous buildings constructed during post-war economic boom periods now require demolition and reconstruction, this technology ensures safe and efficient site preparation,” says Prof. Inazumi.
The amalgamation of engineering techniques with numerical simulation in the proposed method enables the industry to shift from reactive quality assessment to proactive process optimization, improving the efficiency, safety, durability, and sustainability of urban redevelopment projects, especially in disaster-prone regions.
The paradigm shift in geotechnical engineering practice can help engineering consultancies and construction companies to reassure their clients of construction quality through pre-construction numerical analysis, enhancing transparency and accountability in urban infrastructure projects.
“Our innovative method supports sustainable urban development by minimizing construction waste and reducing the carbon footprint associated with material transportation and disposal. It further offers a pathway to improved geotechnical performance in urban infrastructure development, contributing to disaster resilience, protecting lives and property investments,” concludes Prof. Inazumi.
More information:
Shinya Inazumi et al, Sustainable approach to urban pile removal through evaluation of innovative circulating mixing for urban infrastructure renewal, Cleaner Engineering and Technology (2025). DOI: 10.1016/j.clet.2025.101103
Citation:
Urban infrastructure renewal: Engineers develop sustainable technique for even backfill distribution in aging city sites (2025, November 17)
retrieved 17 November 2025
from https://techxplore.com/news/2025-11-urban-infrastructure-renewal-sustainable-technique.html
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part may be reproduced without the written permission. The content is provided for information purposes only.
Tech
Two-step flash Joule heating method recovers lithium‑ion battery materials quickly and cleanly
A research team at Rice University led by James Tour has developed a two-step flash Joule heating-chlorination and oxidation (FJH-ClO) process that rapidly separates lithium and transition metals from spent lithium-ion batteries. The method provides an acid-free, energy-saving alternative to conventional recycling techniques, a breakthrough that aligns with the surging global demand for batteries used in electric vehicles and portable electronics.
Published in Advanced Materials, this research could transform the recovery of critical battery materials. Traditional recycling methods are often energy intensive, generate wastewater and frequently require harsh chemicals. In contrast, the FJH-ClO process achieves high yields and purity of lithium, cobalt and graphite while reducing energy consumption, chemical usage and costs.
“We designed the FJH-ClO process to challenge the notion that battery recycling must rely on acid leaching,” said Tour, the T.T. and W.F. Chao Professor of Chemistry and professor of materials science and nanoengineering. “FJH-ClO is a fast, precise way to extract valuable materials without damaging them or harming the environment.”
Quick, controlled heating
The rapid increase in the use of lithium-ion batteries in electric vehicles and consumer electronics has intensified the need for sustainable recycling technologies. Existing recycling methods are often costly and inefficient while producing significant amounts of wastewater.
To tackle these challenges, the research team developed a two-step process that uses brief bursts of heat and air instead of harsh chemicals. First, the battery materials are briefly heated with chlorine gas, which breaks them down. They then undergo a second heating in air, transforming most of the metals into forms that can be separated from lithium. Because lithium does not form an oxide as easily as other metals, it remains as the chloride, which can be easily extracted using water.
Previous methods required lengthy processes and strong acids. The FJH-ClO approach, however, uses fast, controlled heating and simple reactions to make the separation process cleaner and faster.
Holistic recovery
Tests have shown that the new process can recover nearly all valuable materials from used batteries, including lithium, cobalt and graphite, with high purity. Early analyses suggest that even at a small scale, it may require about half as much energy, 95% fewer chemicals and significantly lower costs compared to existing methods.
These results establish a scalable, acid-free approach for the comprehensive recovery of lithium-ion battery materials, offering both environmental and economic advantages while setting a new standard for sustainable battery recycling.
“It’s rewarding to see a process that’s both scientifically sound and practically useful,” said Shichen Xu, the study’s first author and a Rice postdoctoral researcher. “That balance is what makes real-world impact possible.”
Future implications
This process paves the way for large-scale implementation and integration into the battery supply chain. It provides a foundation for recovering valuable materials while reducing the need for virgin mining.
With the FJH-ClO process already proven at the laboratory scale, the researchers plan to scale the process through their startup, Flash Metals U.S., a division of Metallium Ltd.
“This is more than just a lab experiment,” Tour said. “It’s a blueprint for how the industry can meet the demand for battery materials without further straining the planet.”
Co-authors of this study include Justin Sharp, Qiming Liu, Jaeho Shin, Haoxin Ye, Kaiwen Yang, Carter Kittrell, Haojie Zhu, Carolyn Teng, Bowen Li, Shihui Chen and Karla Silva from Rice’s Department of Chemistry; Ralph Abdel Nour from its Applied Physics Program and Smalley-Curl Institute; and Khalil JeBailey, Boris Yakobson and Yufeng Zhao from its Department of Materials Science and NanoEngineering.
More information:
Shichen Xu et al, Holistic Recovery of Spent Lithium‐Ion Batteries by Flash Joule Heating, Advanced Materials (2025). DOI: 10.1002/adma.202517293
Citation:
Two-step flash Joule heating method recovers lithium‑ion battery materials quickly and cleanly (2025, November 17)
retrieved 17 November 2025
from https://techxplore.com/news/2025-11-joule-method-recovers-lithiumion-battery.html
This document is subject to copyright. Apart from any fair dealing for the purpose of private study or research, no
part may be reproduced without the written permission. The content is provided for information purposes only.
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