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Fermented fibers could tackle both world hunger and fashion waste

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Fermented fibers could tackle both world hunger and fashion waste


The leftover yeast from brewing beer, wine or even to make some pharmaceuticals can be repurposed to produce high-performance fibers stronger than natural fibers with significantly less environmental impact, according to a new study led by researchers at Penn State. Credit: Penn State

A fermentation byproduct might help to solve two major global challenges: world hunger and the environmental impact of fast fashion. The leftover yeast from brewing beer, wine or even to make some pharmaceuticals can be repurposed to produce high-performance fibers stronger than natural fibers with significantly less environmental impact, according to a new study led by researchers at Penn State and published in the Proceedings of the National Academy of Sciences.

The yeast biomass—composed of proteins, fatty molecules called lipids and sugars—left over from alcohol and is regarded as waste, but lead author Melik Demirel, Pearce Professor of Engineering and Huck Chair in Biomimetic Materials at Penn State, said his team realized they could repurpose the material to make fibers using a previously developed process.

The researchers successfully achieved pilot-scale production of the fiber—producing more than 1,000 pounds—in a factory in Germany, with continuous and batch production for more than 100 hours per run of fiber spinning.

They also used data collected during this production for a lifecycle assessment, which assessed the needs and impact of the product from obtaining the raw fermentation byproduct through its life to disposal and its cost, and to evaluate the economic viability of the technology. The analysis predicted the cost, , production output, greenhouse gas emissions and more at every stage.

Ultimately, the researchers found that the commercial-scale production of the fermentation-based fiber could compete with wool and other fibers at scale but with considerably fewer resources, including far less land—even when accounting for the land needed to grow the crops used in the fermentation processes that eventually produce the yeast biomass.

“Just as domesticated sheep for wool 11,000 years ago, we’re domesticating yeast for a fiber that could shift the agricultural lens to focus far more resources to ,” said Demirel, who is also affiliated with the Materials Research Institute and the Institute of Energy and the Environment, both at Penn State.

“We successfully demonstrated that this material can be made cheaply—for $6 or less per kilogram, which is about 2.2 pounds, compared to wool’s $10 to $12 per kilogram—with significantly less water and land but improved performance compared to any other natural or processed fibers, while also nearly eliminating greenhouse gas emissions. The saved resources could be applied elsewhere, like repurposing land to grow food crops.”

Waste not, want not

Demirel’s team has spent over a decade developing a process to produce a fiber from proteins. Inspired by nature, the fiber is durable and free of the chemicals other fibers can leave in the environment for years.

“We can pull the proteins as an aggregate—mimicking naturally occurring protein accumulations called amyloids—from the yeast, dissolve the resulting pulp in a solution, and push that through a device called a spinneret that uses tiny spigots to make continuous fibers,” Demirel said, explaining the fibers are then washed, dried and spun into yarn that can then be woven into fabric for clothes.

He also noted that the fibers are biodegradable, meaning they would break down after disposal, unlike the millions of tons of polyester clothing discarded every year that pollutes the planet.

“The key is the solution used to dissolve the pulp. This solvent is the same one used to produce Lyocell, the fiber derived from cellulose, or wood pulp. We can recover 99.6% of the solvent used to reuse it in future production cycles.”

The idea of using proteins to make fiber is not new, according to Demirel, who pointed to Lanital as an example. The material was developed in the 1930s from milk protein, but it fell out of fashion due to low strength with the advent of polyester.

“The issue has always been performance and cost,” Demirel said, noting the mid-20th century also saw the invention of fibers made from peanut proteins and from corn proteins before cheap and stronger polyester ultimately reigned.

Fermentation waste used to make natural fabric
Replacing conventional fabric fibers — like cotton — with the novel material could free up land, water and other resources to grow more food crops and reduce fast fashion waste, according to the project’s lead researcher Penn State Professor Melik Demirel. Credit: Penn State

Freeing land from fiber to produce food

Beyond producing a quality fiber, Demirel said, the study also indicated the fiber’s potential on a commercial scale. The models rolled their pilot-scale findings into simulated scenarios of commercial production. For comparison, about 55,000 pounds of cotton are produced globally every year and just 2.2 pounds—about what it takes to make one T-shirt and one pair of jeans—requires up to 2,642 gallons of water. Raw cotton is relatively cheap, Demirel said, but the environmental cost is staggering.

“Cotton crops also use about 88 million acres, of farmable land around the world—just under 40% of that is in India, which ranks as ‘serious’ on the Global Hunger Index,” Demirel said.

“Imagine if instead of growing cotton, that land, water, resources and energy could be used to produce crops that could feed people. It’s not quite as simple as that, but this analysis demonstrated that biomanufactured fibers require significantly less land, water and other resources to produce, so it’s feasible to picture how shifting from crop-based fibers could free up a significant amount of land for food production.”

In 2024, 733 million people—about one in 12—around the world faced food insecurity, a continued trend that has led the United Nations to declare a goal of Zero Hunger to eliminate this issue by 2030. One potential solution may be to free land currently used to grow fiber crops to produce more food crops, according to Demirel.

Current production methods not only use significant resources, he said, but more than 66% of clothing produced annually in the U.S. alone ends up in landfills. Demirel’s approach offers a solution for both problems, he said.

“By leveraging biomanufacturing, we can produce sustainable, high-performance fibers that do not compete with food crops for land, water or nutrients,” Demirel said. “Adopting biomanufacturing-based protein fibers would mark a significant advancement towards a future where fiber needs are fulfilled without compromising the planet’s capacity to nourish its growing population. We can make significant strides towards achieving the Zero Hunger goal, ensuring everyone can access nutritious food while promoting sustainable development goals.”

Future of fiber

Demirel said the team plans to further investigate the viability of fermentation-based fibers at a commercial scale.

The team includes Benjamin Allen, chief technology officer, and Balijit Ghotra, Tandem Repeat Technologies, Inc., the spin-off company founded by Demirel and Allen based on this fiber production approach. The work has a patent pending, and the Penn State Office of Technology Transfer licensed the technology to Tandem Repeat Technologies. Other co-authors include Birgit Kosan, Philipp Köhler, Marcus Krieg, Christoph Kindler and Michael Sturm, all with the Thüringisches Institut für Textil- und Kunststoff-Forschung (TITK) e. V. in Germany.

“In my lab at Penn State, we demonstrated we could physically make the fiber,” Demirel said. “In this pilot production at the factory, together with Tandem and TITK, we demonstrated we could make the fiber a contender in the global fiber market. Sonachic, an online brand formed by Tandem Repeat, makes this a reality. Next, we will bring it to mass market.”

More information:
Impact of biomanufacturing protein fibers on achieving sustainable development, Proceedings of the National Academy of Sciences (2025). DOI: 10.1073/pnas.2508931122

Citation:
Fermented fibers could tackle both world hunger and fashion waste (2025, November 3)
retrieved 3 November 2025
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Europe’s Online Age Verification App Is Here

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Europe’s Online Age Verification App Is Here


The European online age verification app is ready.

The app works with passports or ID cards, is built to be “completely anonymous” for the people who use it, works on any device (smartphones, tablets, and PCs), and is open source. “Best of all, online platforms can easily rely on our age verification app, so there are no more excuses,” said European Commission president Ursula von der Leyen at a press conference on Wednesday. “Europe offers a free and easy-to-use solution that can protect our children from harmful and illegal content.”

High Expectations

“It is our duty to protect our children in the online world just as we do in the offline world. And to do that effectively, we need a harmonized European approach,” von der Leyen said at Wednesday’s press conference. “And one of the central issues is the question, how can we ensure a technical solution for age verification that is valid throughout Europe? Today, I can announce that we have the answer.”

This answer takes the form of an open source app that any private company can repurpose, as long as it complies with European privacy standards and offers the same technical solution throughout the European Union. The user downloads the app, agrees to the terms and conditions, sets up a pin or biometric access, and proves their age through an electronic identification system, or by showing a passport or ID card (in which case biometric verification is also provided). The app does not store your name, date of birth, ID number, or any other personal information, according to the European Commission—only the fact that you are over a certain age.

After that, when a person using the app wants to access a social network (minimum age: 13), pornographic site (minimum age: 18), or any other age-protected content, if they are logged in from a computer, they need only scan the QR code shown on the site they want to visit. If, on the other hand, the person logs in from a smartphone, the app sends the proof of age directly. The platform does not access the document with which the user proved it in the first place.

Adoption Event

The need to introduce a common system for the entire European Union has been discussed for some time, and according to commission technicians, the technical work is now complete. Of course, it will still be possible to circumvent the system—all it takes is for an adult to lend their phone to a younger friend—but the technological architecture exists, and it will be up to EU member states to decide whether to integrate it into national digital wallets or develop independent apps.

“No More Excuses”

For the app to really be effective, platforms must be obligated to verify the age of their users—that’s where things get tricky. The Digital Services Act, which went into effect in 2024, requires “very large online platforms”—those with more than 45 million monthly users in the European Union—to take concrete steps to mitigate systemic risks related to child protection, with heavy penalties for noncompliance.

“And that’s why Europe has the DSA: to call online platforms to their responsibilities. Because Europe will not tolerate platforms making money at the expense of our children,” European Commission executive vice president Henna Virkkunen told a press conference. She added that after an investigation into TikTok, the European institutions plan to take similar action against Facebook, Instagram, and Snapchat, as well as four porn sites. “Since the platforms do not have adequate age verification tools, we developed the solution ourselves,” he concluded. In short, as von der Leyen also remarked, “there are no more excuses.”

Bare Minimum

So far, this is the European framework that sets the general rules. On this basis, member states can consider more restrictive measures. Italy was among the first to discuss how to regulate the use of social media by minors but has so far not landed on anything concrete. Elsewhere in the EU, France’s Emmanuel Macron has been a trailblazer on the issue, pushing France to discuss a rule to ban social networks for minors under the age of 15 entirely. So far, this measure has received broad political support—but the outcome depends largely on compatibility with the Digital Services Act and the availability of effective age verification systems like the app the European Commission just released.

This article originally appeared on WIRED Italia and has been translated.



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Anthropic Plots Major London Expansion

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Anthropic Plots Major London Expansion


Anthropic is moving into a new London office as it seeks to expand its research and commercial footprint in Europe, setting up a scrap between the leading AI labs for talent emerging from British universities.

The company, which opened its first London office in 2023, is moving to the same neighborhood as Google DeepMind, OpenAI, Meta, Wayve, Isomorphic Labs, Synthesia, and various AI research institutions.

Anthropic’s new, 158,000-square-foot office footprint will have space enough for 800 people—four times its current head count—giving it room to potentially outscale OpenAI, which itself recently announced an expansion in London.

“Europe’s largest businesses and fastest-growing startups are choosing Claude, and we’re scaling to match,” says Pip White, head of EMEA North at Anthropic. “The UK combines ambitious enterprises and institutions that understand what’s at stake with AI safety with an exceptional pool of AI talent—we want to be where all of that comes together.

UK government officials had reportedly attempted to coax Anthropic into expanding its presence in London after the company recently fell out with the US administration. Anthropic refused to allow its models to be used in mass surveillance and autonomous weapon systems, leading to an ongoing legal battle between the AI lab and the Pentagon.

As part of the expansion, Anthropic says it will deepen its work with the UK’s AI Security Institute, a government body that this week published a risk evaluation of its latest model, Claude Mythos Preview. According to Politico, the UK government is one of few across Europe to have been granted access to the model, which Anthropic has released to only select parties, citing concerns over the potential for its abuse by cybercriminals.

The increasing concentration of AI companies in the same London district is an important step in creating a pathway for research to translate into AI products, says Geraint Rees, vice-provost at University College London, whose campus is around the corner from Anthropic’s new office.

“This cluster didn’t emerge from a planning document. It grew because serious researchers and companies understand that proximity isn’t a nice-to-have,” he said last month, speaking at an event attended by WIRED. “That’s how the innovation system actually works. It’s not a clean, linear transfer from lab to market. It’s messier, richer, more human than that.”



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CYBERUK ’26: UK lagging on legal protections for cyber pros | Computer Weekly

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CYBERUK ’26: UK lagging on legal protections for cyber pros | Computer Weekly


The increasingly long-in-the-tooth Computer Misuse Act (CMA) of 1990 remains an albatross around the neck of British cyber security professionals, and even though the UK government committed last December to reforming it, every minute of delay is holding back the nation’s security innovation, resilience, talent, and ability to defend itself against cyber attacks, campaigners have warned.

Ahead of the National Cyber Security Centre’s (NCSC’s) upcoming CYBERUK conference in Glasgow, the CyberUp Campaign for reform of the Computer Misuse Act (CMA) has published a new report, titled Protections for Cyber Researchers: How the UK is being left behind to maintain pressure on Westminster.

The CMA defines the vague offence of unauthorised access to a computer, which the campaigners want changed because it was written 35 years ago and fails to account for the development of the cyber security profession, and the fact that in the course of their day-to-day work, cyber pros may sometimes need to hack into other systems.

“Cyber attacks are growing in scale, sophistication and severity, with a devastating impact on infrastructure, businesses and charities,” said a CyberUp campaign spokesperson.

“While other countries have moved to refresh their cyber laws in response, the UK’s Computer Misuse Act hasn’t been updated since before the modern internet – hardly the best platform for accelerating our defences into the next decade.”

The group’s report highlights how other nations, Australia, Belgium, France, Germany, Hong Kong, Malta, Portugal, and the USA, have already secured legal protections for cyber professionals that enable them to go about their business without fear of prosecution.

In Portugal – Britain’s oldest formal ally under a treaty dating back to the 14th Century – the government last year published Decreto-Lei 125/2025, implementing the European Union (EU) Network and Information Systems (NIS2) Directive and revising the country’s cyber crime law to ensure that ethical hackers and professional cyber security practitioners working in good faith are both recognised and protected.

Portgual’s laws now accept some elements of cyber work may have to happen without explicit permission or involve unanticipated technical overreach that has a legitimate purpose.

As such, Portugal says that security work undertaken in good faith won’t be punished as long as the researcher fulfills a set of conditions. For example, they can act only to find vulnerabilities and these must be reported immediately, they must avoid taking harmful actions, like conducting DDoS attacks or installing malware, and they must respect the integrity of any data they may find or access and delete it within 10 days once the issue is addressed.

CyberUp said Portugal’s example demonstrates how cyber crime laws can be modernised to legally protect research carried out in the public interest.

“Portugal has demonstrated how to modernise their equivalent law through cyber legislation. We urge the government to follow this example and act swiftly through the Cyber Security and Resilience Bill to achieve meaningful reform, or risk lagging even further behind our peers,” the spokesperson said.

Defence Framework

Working with cyber security experts and legal advisors, the CyberUp campaign has developed its own Defence Framework that would allow cyber professionals to present a statutory defence in court as long as they adhere to the Framework’s four core principles.

  • Harm Vs. Benefit: The benefits of the activity must outweigh the potential harms;
  • Proportionality: Cyber pros must take all reasonable steps to minimise the risks of their activity;
  • Intent: They must act honestly, sincerely, and clearly direct themselves towards improving security;
  • Competence: Their qualifications and professional memberships should demonstrate they are suitably equipped to perform cyber security work.

The campaigners say this framework will bring clarity and confidence to the security sector, enabling cyber pros to run essential research tasks without fear of criminal prosecution, helping organisations operate to recognised legal standards, and enabling a more open and collaborative relationship between the cyber sector and the UK government.



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