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Spark plasma sintering and diffusion technology yield high-performance permanent magnets for green industries

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Spark plasma sintering and diffusion technology yield high-performance permanent magnets for green industries


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A research team has developed an innovative manufacturing process for permanent magnets that overcomes the limitations of conventional techniques. The team’s breakthrough significantly advances the diffusion technology, which is essential for improving magnetic performance, and creates new possibilities for applying high-efficiency magnets in eco-friendly industries such as electric vehicles, wind turbines, and robotics.

The findings are published in the Journal of Alloys and Compounds.

The joint research team from the Nano Technology Research Division at DGIST was led by Dr. Donghwan Kim and Dr. Jungmin Kim.

With the rapid growth of the electric vehicle and wind power sectors, the demand for powerful capable of stable operation at has soared. A major example is the neodymium (Nd-Fe-B) permanent magnet, widely used in electric vehicle motors. However, these magnets experience a decline in magnetic performance under , requiring the addition of heavy rare-earth elements such as terbium (Tb) and dysprosium (Dy) to maintain their strength. The challenge is that these elements are both rare and expensive.

To address this issue, the grain boundary diffusion process has been widely adopted. This technique enhances magnetic performance by infiltrating a small amount of heavy rare-earth material into the magnet’s surface. However, diffusion in this process is limited to the and does not penetrate into the magnet’s interior, making it difficult to apply to thick magnets.

To overcome this limitation, the research team combined spark plasma sintering, an advanced manufacturing technique, with the grain boundary diffusion process. By pre-mixing the diffusion material during the powder-based magnet fabrication stage, uniform diffusion was achieved throughout the magnet. Consequently, the diffusion depth increased markedly compared with that achieved by existing methods, allowing for the creation of a core–shell structure in which the magnet exhibits uniform and enhanced magnetic performance.

Remarkably, even with the same amount of rare-earth material, the new process achieved higher diffusion efficiency and significantly improved overall performance. This advancement makes it possible to produce magnets that are smaller and lighter while maintaining strong magnetic strength. It is expected to contribute to the miniaturization, , and improved energy efficiency of electric vehicle motors. Additionally, the process shows great potential for application to large-scale magnets.

Principal Researcher Dr. Donghwan Kim stated, “This study presents a method that overcomes the limitations of the conventional grain boundary diffusion technology, enabling uniform performance throughout the magnet. It will make a significant contribution to the development of high-performance permanent magnets required in eco-friendly energy industries such as and wind power generation.”

More information:
Seong Chan Kim et al, Homogeneous core-shell structure formation in Nd-Fe-B sintered magnets through advanced spark plasma sintering and internal grain boundary diffusion, Journal of Alloys and Compounds (2025). DOI: 10.1016/j.jallcom.2025.183635

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Spark plasma sintering and diffusion technology yield high-performance permanent magnets for green industries (2025, October 20)
retrieved 20 October 2025
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This Jammer Wants to Block Always-Listening AI Wearables. It Probably Won’t Work

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This Jammer Wants to Block Always-Listening AI Wearables. It Probably Won’t Work


Deveillance also claims the Spectre can find nearby microphones by detecting radio frequencies (RF), but critics say finding a microphone via RF emissions is not effective unless the sensor is immediately beside it.

“If you could detect and recognize components via RF the way Spectre claims to, it would literally be transformative to technology,” Jordan wrote in a text to WIRED after he built a device to test detecting RF signatures in microphones. “You’d be able to do radio astronomy in Manhattan.”

Deveillance is also looking at ways to integrate nonlinear junction detection (NLJD), a very high-frequency radio signal used by security professionals to find hidden mics and bugs. NLJD detectors are expensive and used primarily in professional contexts like military operations.

Even if a device could detect a microphone’s exact location, objects around a room can change how the frequencies spread and interact. The emitted frequencies could also be a problem. There haven’t been adequate studies to show what effects ultrasonic frequencies have on the human ear, but some people and many pets can hear them and find them obnoxious or even painful. Baradari acknowledges that her team needs to do more testing to see how pets are affected.

“They simply cannot do this,” engineer and YouTuber Dave Jones (who runs the channel EEVblog) wrote in an email to WIRED. “They are using the classic trick of using wording to imply that it will detect every type of microphone, when all they are probably doing is scanning for Bluetooth audio devices. It’s totally lame.” Baradari reiterates that the Spectre uses a combination of RF and Bluetooth low energy to detect microphones.

WIRED asked Baradari to share any evidence of the Spectre’s effectiveness at identifying and blocking microphones in a person’s vicinity. Baradari shared a few short videoclips of people putting their phones to their ears listening to audioclips—which were presumably jammed by the Spectre—but these videos do little to prove that the device works.

Future Imperfect

Baradari has taken the critiques in stride, acknowledging that the tech is still in development. “I actually appreciate those comments, because they’re making me think and see more things as well,” Baradari says. “I do believe that with the ideas that we’re having and integrating into one device, these concerns can be addressed.”

People were quick to poke fun at the Spectre I online, calling the technology the cone of silence from Dune. Now, the Deveillance website reads, “Our goal is to make the cone of silence become reality.”

John Scott-Railton, a cybersecurity researcher at Citizen Lab, who is critical of the Spectre I, lauded the device’s virality as an indication of the real hunger for these kinds of gadgets to win back our privacy.

“The silver lining of this blowing up is that it is a Ring-like moment that highlights how quickly and intensely consumer attitudes have shifted around pervasive recording devices,” says Scott-Railton. “We need to be building products that do all the cool things that people want but that don’t have the massive privacy- and consent-violation undertow. You need device-level controls, and you need regulations of the companies that are doing this.”

Cooper Quintin, a senior staff technologist at the Electronic Frontier Foundation, echoed those sentiments, even if critics believe Deveillance’s efforts to be flawed.

“If this technology works, it could be a boon for many,” Quintin wrote in an email to WIRED. “It is nice to see a company creating something to protect privacy instead of working on new and creative ways to extract data from us.”



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I’ve Tried Every Pixel Phone Ever Made—Here Are the Best to Buy Right Now

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Portrait Light: You can change up the lighting in your portrait selfies after you take them by opening them up in Google Photos, tapping the Edit button, and heading to Actions > Portrait Light. This adds an artificial light you can place anywhere in the photo to brighten up your face and erase that 5 o’clock shadow. Use the slider at the bottom to tweak the strength of the light. It also works on older Portrait mode photos you may have captured. It works only on faces.

Health and Accessibility Features

Cough & Snore Detection (Tensor G2 and newer): On the Pixel 7 and newer, you can have your Pixel detect if you cough and snore when sleeping, provided you place your Pixel near your bed before you nod off. This will work only if you use Google’s Bedtime mode function, which you can turn on by heading to Settings > Digital Wellbeing & Parental Controls > Bedtime Mode.

Guided Frame (Tensor G2 and newer): For blind or low-vision people, the camera app can now help take a selfie with audio cues (it works with the front and rear cameras). You’ll need to enable TalkBack for this to work (Settings > Accessibility > TalkBack). Then open the camera app. It will automatically help you frame the shot.

Simple View: This mode makes the font size bigger, along with other elements on the screen, like widgets and quick-settings tiles. It also increases touch sensitivity, all of which hopefully makes it easier to see and use the screen. You can enable it by heading to Settings > Accessibility > Simple View.

Safety and Security Features

Theft Protection: This is a broader Android 15 feature, but essentially, Google’s algorithms can figure out if someone snatches your Pixel out of your hands. If they’re trying to get away, the device automatically locks. Additionally, with another device, you can use Remote Lock to lock your stolen Pixel with your phone number and a security answer. To toggle these features on, go to Settings > Security & privacy > Device unlock > Theft protection.

Identity Check: If your Pixel detects you’re in a new location, Identity Check will require your fingerprint or face authentication before you can make any changes to sensitive settings, offering extra peace of mind in case you lose your phone or if it’s stolen. You can enable this in Settings > Security & privacy > Device unlock > Theft protection > Identity Check.

Courtesy of Google

Private Space: Another Android 15 addition, Pixel phones finally have a feature that lets you hide and lock select apps. You can use a separate Google account, set a lock, and install any app to hide away. To set it all up, head to Settings > Security & privacy > Private space.

Satellite eSOS (Pixel 9 and Pixel 10 series, excluding Pixel 9a): Like Apple’s SOS feature on iPhones, you can now reach emergency contacts or emergency services even when you don’t have cell service or Wi-Fi connectivity. It’s not just available in the continental US, but also in Hawaii, Alaska, Canada, and even Europe.



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I’ve Tried Every Pixel Phone Ever Made—Here Are the Best to Buy Right Now

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I’ve Tried Every Pixel Phone Ever Made—Here Are the Best to Buy Right Now


Portrait Light: You can change up the lighting in your portrait selfies after you take them by opening them up in Google Photos, tapping the Edit button, and heading to Actions > Portrait Light. This adds an artificial light you can place anywhere in the photo to brighten up your face and erase that 5 o’clock shadow. Use the slider at the bottom to tweak the strength of the light. It also works on older Portrait mode photos you may have captured. It works only on faces.

Health and Accessibility Features

Cough & Snore Detection (Tensor G2 and newer): On the Pixel 7 and newer, you can have your Pixel detect if you cough and snore when sleeping, provided you place your Pixel near your bed before you nod off. This will work only if you use Google’s Bedtime mode function, which you can turn on by heading to Settings > Digital Wellbeing & Parental Controls > Bedtime Mode.

Guided Frame (Tensor G2 and newer): For blind or low-vision people, the camera app can now help take a selfie with audio cues (it works with the front and rear cameras). You’ll need to enable TalkBack for this to work (Settings > Accessibility > TalkBack). Then open the camera app. It will automatically help you frame the shot.

Simple View: This mode makes the font size bigger, along with other elements on the screen, like widgets and quick-settings tiles. It also increases touch sensitivity, all of which hopefully makes it easier to see and use the screen. You can enable it by heading to Settings > Accessibility > Simple View.

Safety and Security Features

Theft Protection: This is a broader Android 15 feature, but essentially, Google’s algorithms can figure out if someone snatches your Pixel out of your hands. If they’re trying to get away, the device automatically locks. Additionally, with another device, you can use Remote Lock to lock your stolen Pixel with your phone number and a security answer. To toggle these features on, go to Settings > Security & privacy > Device unlock > Theft protection.

Identity Check: If your Pixel detects you’re in a new location, Identity Check will require your fingerprint or face authentication before you can make any changes to sensitive settings, offering extra peace of mind in case you lose your phone or if it’s stolen. You can enable this in Settings > Security & privacy > Device unlock > Theft protection > Identity Check.

Courtesy of Google

Private Space: Another Android 15 addition, Pixel phones finally have a feature that lets you hide and lock select apps. You can use a separate Google account, set a lock, and install any app to hide away. To set it all up, head to Settings > Security & privacy > Private space.

Satellite eSOS (Pixel 9 and Pixel 10 series, excluding Pixel 9a): Like Apple’s SOS feature on iPhones, you can now reach emergency contacts or emergency services even when you don’t have cell service or Wi-Fi connectivity. It’s not just available in the continental US, but also in Hawaii, Alaska, Canada, and even Europe.



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