Tech
Researchers release new standards for 3D printing with powders
One of the most common industrial 3D printing processes is laser powder bed fusion. It is mainly used for complex, heavy-duty components in aerospace, medical technology, and toolmaking.
Over a period of six years, researchers led by the University of Duisburg-Essen have been working on improving processes and powders. The priority program Materials for Additive Manufacturing has now been successfully completed.
The results provide a unique reference for science and industry. They are freely accessible via data from an interlaboratory study and in a special issue of the journal Advanced Engineering Materials.
In laser powder bed fusion (LPBF), a laser selectively melts thin layers of metal or polymer powder. This creates the component layer by layer. In order to systematically improve and standardize materials and additive processes, the German Research Foundation (DFG) established the priority program SPP 2122 in 2019.
Under the direction of Dr. Stephan Barcikowski, Professor of Technical Chemistry at the University of Duisburg-Essen (UDE), more than 30 teams have since conducted research ranging from customized metal and polymer starting powders to functionalization with nanoparticles and detailed process characterization.
The interlaboratory study has resulted in the largest open dataset of its kind: 32 international laboratories produced, standardized, components from metallic and polymer powders—with and without nanoparticle modifications—in order to systematically compare the influence of material properties, machine parameters, and process control.
“The interlaboratory study is a milestone for science and industry, as it provides the first globally comparable data on highly complex manufacturing processes across different material classes,” says Dr. Anna Ziefuß, head of the Surface Chemistry and Laser Processing group at the UDE.
“The results of the study, together with the contributions in the special issue, provide insights into the entire process chain—from material design and particle properties to final component performance.”
Based on the results, reliable standards can be developed, processes optimized in a targeted manner, and new materials brought into application more quickly.
“Our goal was to present both fundamental understanding and practical solutions—and both completely open access,” says Ziefuß. This has been achieved: The data from the interlaboratory study will be available from November 11, 2025.
More information:
Ihsan Murat Kuşoğlu et al, Large‐Scale Interlaboratory Study Along the Entire Process Chain of Laser Powder Bed Fusion: Bridging Variability, Standards, and Optimization across Metals and Polymers, Advanced Engineering Materials (2025). DOI: 10.1002/adem.202402930
Ihsan Kuşoğlu et al, Booklet for Standard Operational Procedures of DFG SPP2122 Interlaboratory Study measuring the effect of nanoparticles on the entire PBF-LB process chain of AlSi10Mg and PA12, DuEPublico: Duisburg-Essen Publications online, University of Duisburg-Essen, Germany (2024). DOI: 10.17185/duepublico/82630
Stephan Barcikowski et al, DFG SPP2122 Interlaboratory Study Dataset, DuEPublico: Duisburg-Essen Publications online, University of Duisburg-Essen, Germany (2025). DOI: 10.17185/duepublico/82674
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Tech
Asus Made a Split Keyboard for Gamers—and Spared No Expense
The wheel on the left side has options to adjust actuation distance, rapid-trigger sensitivity, and RGB brightness. You can also adjust volume and media playback, and turn it into a scroll wheel. The LED matrix below it is designed to display adjustments to actuation distance but feels a bit awkward: Each 0.1 mm of adjustment fills its own bar, and it only uses the bottom nine bars, so the screen will roll over four times when adjusting (the top three bars, with dots next to them, illuminate to show how many times the screen has rolled over during the adjustment). The saving grace of this is that, when adjusting the actuation distance, you can press down any switch to see a visualization of how far you’re pressing it, then tweak the actuation distance to match.
Alongside all of this, the Falcata (and, by extension, the Falchion) now has an aftermarket switch option: TTC Gold magnetic switches. While this is still only two switches, it’s an improvement over the singular switch option of most Hall effect keyboards.
Split Apart
Photograph: Henri Robbins
The internal assembly of this keyboard is straightforward yet interesting. Instead of a standard tray mount, where the PCB and plate bolt directly into the bottom half of the shell, the Falcata is more comparable to a bottom-mount. The PCB screws into the plate from underneath, and the plate is screwed onto the bottom half of the case along the edges. While the difference between the two mounting methods is minimal, it does improve typing experience by eliminating the “dead zones” caused by a post in the middle of the keyboard, along with slightly isolating typing from the case (which creates fewer vibrations when typing).
The top and bottom halves can easily be split apart by removing the screws on the plate (no breakable plastic clips here!), but on the left half, four cables connect the top and bottom halves of the keyboard, all of which need to be disconnected before fully separating the two sections. Once this is done, the internal silicone sound-dampening can easily be removed. The foam dampening, however, was adhered strongly enough that removing it left chunks of foam stuck to the PCB, making it impossible to readhere without using new adhesive. This wasn’t a huge issue, since the foam could simply be placed into the keyboard, but it is still frustrating to see when most manufacturers have figured this out.
Tech
These Sub-$300 Hearing Aids From Lizn Have a Painful Fit
Don’t call them hearing aids. They’re hearpieces, intended as a blurring of the lines between hearing aid and earbuds—or “earpieces” in the parlance of Lizn, a Danish operation.
The company was founded in 2015, and it haltingly developed its launch product through the 2010s, only to scrap it in 2020 when, according to Lizn’s history page, the hearing aid/earbud combo idea didn’t work out. But the company is seemingly nothing if not persistent, and four years later, a new Lizn was born. The revamped Hearpieces finally made it to US shores in the last couple of weeks.
Half Domes
Photograph: Chris Null
Lizn Hearpieces are the company’s only product, and their inspiration from the pro audio world is instantly palpable. Out of the box, these look nothing like any other hearing aids on the market, with a bulbous design that, while self-contained within the ear, is far from unobtrusive—particularly if you opt for the graphite or ruby red color scheme. (I received the relatively innocuous sand-hued devices.)
At 4.58 grams per bud, they’re as heavy as they look; within the in-the-ear space, few other models are more weighty, including the Kingwell Melodia and Apple AirPods Pro 3. The units come with four sets of ear tips in different sizes; the default mediums worked well for me.
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Tech
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The news was first reported on X by technology reporter Kylie Robison, who wrote that Zoph was fired for “unethical conduct.”
A source close to Thinking Machines said that Zoph had shared confidential company information with competitors. WIRED was unable to verify this information with Zoph, who did not immediately respond to WIRED’s request for comment.
Zoph told Thinking Machines CEO Mira Murati on Monday he was considering leaving, then was fired today, according to the memo from Simo. She goes on to write that OpenAI doesn’t share the same concerns about Zoph as Murati.
The personnel shake-up is a major win for OpenAI, which recently lost its VP of research, Jerry Tworek.
Another Thinking Machines Lab staffer, Sam Schoenholz, is also rejoining OpenAI, the source said.
Zoph and Metz left OpenAI in late 2024 to start Thinking Machines with Murati, who had been the ChatGPT-maker’s chief technology officer.
This is a developing story. Please check back for updates.
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